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Heavy pipe assembly center is a special equipment independently developed and designed by Nanjing NAEC Automation Co., LTD., which has accumulated many years of pipeline prefabrication plant assembly and welding production experience combined with customers' actual field use. The station is mainly composed of a bend group alignment machine, an active group for pipeline support, a driven group for pipeline support, a flange group alignment machine and a set of track module. It can complete the group matching of flanges and elbows, which has an extremely important impact on reducing logistics time, shortening production cycle and improving work efficiency.
Elbow group alignment machine is mainly used to group elbow, which is composed of base component, sliding platform component, operating platform component, rotary support device and other mechanisms. It can automatically adjust the left and right through the control, and manually control the axial rotation to carry out the opposite work of the elbow and pipe. When the elbow is aligned, the elbow is hoisted into the platform of the elbow group alignment machine with the lifting device, aligned with the center positioning line on the platform, and then the pipeline is aligned.
Flange group alignment machine is mainly used to group flange, which is composed of base parts, sliding platform parts, working platform parts and other mechanisms. It can be fixed according to the flange specifications of the corresponding flange fixing device on the corresponding work platform. When assembling flanges, turn the flange assembly parallel to the ground, use the lifting device to lift the flange into the platform of the flange assembly, and fix it with bolts, turn the working platform of the flange assembly 90 degrees, and then work with the pipeline.
The active/driven group supports the pipeline, which is mainly used to support and hold the pipeline and move horizontally, and is composed of roller parts, lifting parts, base parts, wheel parts and other mechanisms. It can be automatically raised and lowered by the control, which is easy to work with the pipe and the elbow or flange. The walking wheel is installed on the base, so that the car can move horizontally on the track, and the specific working position can be adjusted according to actual needs. With positioning locking function. The distance between the two roller parts is adjustable, suitable for various specifications (24" - 60") pipe diameter range pipe fittings.
The center takes the demand of pipeline group as the basis, by adjusting the relative position of the active/slave group to the pipeline support, to carry out the group alignment of pipe fittings, flanges and elbows, which ensures the positioning accuracy, simplifies the positioning mechanism, is convenient and practical, and greatly improves the work efficiency.
Address：No. 1, Zhongxing West Road, Lishui District, Nanjing City, Jiangsu Province
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