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NAEC Lean Pipe Spool Fabrication Management System

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NAEC Lean Pipe Spool Fabrication Management System

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Time of issue:2024-03-01 13:18
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(Summary description)

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NAEC Lean Pipe Spool Fabrication Management System

(Summary description)

Categories:News
Author:
Origin:
Time of issue:2024-03-01 13:18
Views:

Information

NAEC Lean Pipe Spool Fabrication Management System, tailored for the pipeline construction industry, The management system offers fine-grained production control throughout the entire lifecycle of pipe spool fabrication, including factory prefabrication, on-site prefabrication, and on-site construction. This system ensures efficient production, meets project deadlines, and supports multiple languages, making it globally accessible.

It establishes five collaborative systems for manufacturing processes: planning collaboration, process collaboration, inventory collaboration, equipment collaboration, and big data operational analysis. This addresses issues such as delayed production delivery, inventory backlog, low production efficiency, low yield rates, and lack of transparency in the production process. Consequently, it enhances production efficiency, reduces costs, and enables data-driven manufacturing.

01 Project Initiation

NAEC Lean Pipe Spool Fabrication System, grounded in lean production concepts and integrated with Internet of Things (IoT) and big data technologies, aligns the entire business process. It utilizes factory modeling to establish a set of models for production, products, and process-related data within the system, providing fundamental data support for future business modules. This helps enterprises conduct production management based on their unique models, enhancing their management capabilities and core competitiveness.

● Industry Pain Points

01 High info volume & numerous planning points.

02 Poor basic info management.

03 Varying requirements for managing multiple projects.

● Highlights of the Plan

01 Project division and individual initiation
02 Multi-dimensional management of basic data
03 Simultaneous establishment for multiple factories and projects
04 Flexible & reliable production information configuration

Device Management

● Industry Pain Points

01 Multiple types and models of production equipment on site
02 Inability to quantify equipment production capacity
03 Lack of real-time control over equipment status
04 Delayed equipment malfunction alarms

● Highlights of the Plan

01 Support for multiple types of equipment integration

02 Tagging of equipment production capacity

03 Real-time monitoring of equipment status

04 Triggering early warnings for equipment malfunctions

02 Project Management

NAEC Lean Pipe Spool Fabrication System,collects and integrates multiple constraints in production management, reshapes them into a scheduling philosophy guided by Otto Lean production principles, and maximizes its adaptability to the diverse production mode needs of customers. It is suitable for generating complex production plans under various scenarios.

Project Planning Management

● Industry Pain Points

01 Scheduling highly reliant on manual labor
02 Slow and inefficient updates to production tasks
03 Frequent insertion of additional or urgent orders
04 Difficulty in maximizing overall production capacity

● Highlights of the Plan

01 Advanced Scheduling for Efficiency Improvement
02 Task Optimization with Regular Updates
03 Task Prioritization for Scheduling
04 Balancing Resource Loads

Basic Welding Information Management

NAEC Lean Pipe Spool Fabrication System manages information such as pipe materials, pipe fittings, and welding joints based on the data provided in the drawings. Utilizing NAEC's proprietary nesting algorithm, it provides optimal solutions for cutting and blanking based on drawing information and models, saving customers material costs from the source.

● Industry Pain Points

01 Relying heavily on paper drawings to guide production
02 Difficulties in distributing drawing unpacking tasks
03 Disconnection between the cutting and welding processes, resulting in a vacuum area

● Highlights of the Plan

01 Multi-format import of drawing content
02 Freely configurable drawing information
03 Reverse export of configuration content supported
04 Optimization of cutting nesting algorithm

Material Management

NAEC Lean Pipe Spool Fabrication System, based on industry production models, focuses on customers' pain points, controls underlying requirements, creates new methods for production material management, and is dedicated to streamlining the internal supply chain system of production, promoting the implementation of lean production concepts.

● Industry Pain Points

01 Poor alignment between inventory materials and production tasks
02 Complex blending process requires disassembly and multiple mixing steps
03 Long time for material preparation prior to production
04 Ineffective integration between production tasks and inventory management

● Highlights of the Plan

01 Automatic matching and inspection of material inventory
02 Disassembly of blending operations and allocation of blending progress
03 Pre-production material preparation to shorten production setup time
04 Internal circulation to streamline the entire production and inventory chain

Work Order Management

NAEC Lean Pipe Spool Fabrication System, built upon years of experience in the manufacturing industry, delves deeply into production lines to understand the pain points and difficulties. It aims to alleviate on-site workloads and prioritize lean optimizations in all processes. Based on customers' production workflow systems, it creates a truly tailored work order system for production.

● Industry Pain Points

01 Lack of transparency in the production process
02 Flaws in systematic management and control measures
03 Efficiency reliant on manual efforts
04 Long feedback time with poor timeliness

● Highlights of the Plan

01 Transparent production process
02 Mobile platform supporting systematic management and control of the entire process
03 Digital work order generation to reduce manual input
04 Real-time update of production progress and timely feedback on production issues

Quality Management

NAEC Lean Pipe Spool Fabrication System, from the perspective of actual business needs, extracts key factors based on various inspection systems such as IQC, PQC, OQC, and FQC to create a unique quality management system tailored to the customer's business requirements. It emphasizes quality as the ultimate language, ensuring that products meet the highest standards.

● Industry Pain Points

01 Difficult to manage and control product quality and safety
02 Lack of timely quality feedback mechanisms
03 Inability to trace quality issues
04 Persistently high product repair rates

● Highlights of the Plan

01 Comprehensive quality monitoring mechanism
02 Quality control and timely feedback throughout the entire process
03 Monitoring of repair paths and archiving of causes
04 Quality tracing with records of quality monitoring throughout the entire process

Finished/Semi-Finished Management

NAEC Lean Pipe Spool Fabrication System, based on four key dimensions of space management, physical management, on-site management, and traceability management, is tailored to address the practical business needs and industry pain points within the pipe prefabrication industry. It specifically focuses on the management of finished and semi-finished products, aiming to address the challenges and inefficiencies commonly encountered in this field.

● Industry Pain Points

01 Large quantity of finished materials at the project site
02 Cumbersome data collection and information gathering
03 Difficulties in manual management
04 High quantity, easy to overlook or miss items

● Highlights of the Plan

01 Finished products are organized and retrieved based on project and location
02 Integration with positioning systems is supported
03 Reduction of manual involvement
04 Simultaneous issuance of finished product information and archive upon outbound delivery

03 Business Analysis

NAEC Lean Pipe Spool Fabrication System incorporates a delivery report system recognized by the pipe prefabrication industry/enterprises (adhering to the Sinopec 3543 standard). It allows for custom report formats based on the reporting platform's functionality, currently covering design, manufacturing, delivery, and other key aspects. Through this platform, it can quickly generate reports on the entire product lifecycle, providing a production dashboard feature that displays real-time processing information.

● Industry Pain Points

01 Low level of paperless operations, difficulties in storing paper documents, and inconvenient retrieval
02 Difficulties in data collection, tracing historical data, and statistical analysis
03 Challenges in improving operations, tracking processes, verifying effectiveness, and accumulating effective improvement experiences

● Highlights of the Plan

01 Lifecycle Management Analysis
02 Quantification of Constructability Data
03Closed-Loop Management Analysis for Issues throughout the Entire Process
04 Issuance of Industry Inspection Reports for Products

04 Data Overview

NAEC Lean Pipe Spool Fabrication System enables intelligent manufacturing enterprises to optimize their management processes, achieve transparency in the production process, and give enterprise managers a thorough understanding of production status. It simplifies information density, provides desktop-style management, and adds quick access to key process modules, assisting users in becoming proficient and operating with ease.